Compressor anti-surge control valves for FPSO North Sea Client delivered three days ahead of schedule
Compressor anti-surge control valves for FPSO North Sea Client delivered three days ahead of schedule
Compressor Anti-surge Control Valves delivered three days ahead of schedule
Industry : Oil & Gas FPSO
Location: UK Central North Sea
Project: Two anti-surge control valves to be delivered within a tight time frame for UK Central North Sea Client
The Challenge:
A North Sea operator needed a solution for a technically challenging anti-surge application, required on a very short delivery schedule of 16 weeks, the initial requirement was for one valve to be delivered and the second valve to be delivered 10 days later.
Finding a solution:
The Severn team made initial engagement with the client to full understand the application and performance requirements that the customer needed.
A swift coordinated approach internally by Severn’s application and engineering team was needed and the teams worked closely together as it was imperative that the issue was identified quickly so a solution could be provided, manufactured and delivered within the 16-week delivery schedule.
The product:
After identifying the clients requirements, the engineering team designed and manufactured two off 4” Cass 1500 RTJ Fig 5413 LTCS Body, SS/FC Trim, 14 Turn CCD, PC1N Pneumatic actuator with a Neles Positioner.
The positioner was revised mid order as per clients added operational requirements, the team was seamless in reacting to this change with no impact on the design or delivery schedule.
The outcome:
The contracts department managed the scope of the job and the challenges it brought professionally and with complete transparency; the client was kept fully informed throughout the production and delivery process.
The collaboration between the different departments and the constant engagement and the feedback with the client ultimately led to both valves being delivered three days in advance of the 16-week schedule, this was appreciated by the client.
The valve performed significantly well within the anti-surge required by the client for this application, especially on small step changes. This was a major issue with the clients previous valve, and an issue our team overcame with flying colours.
Severn requested to provide engineering support offshore on the asset, firstly with the installation and then subsequent valve commissioning activity.
” I want to take this opportunity to personally thank the entire Severn team for their continued focus and support during this project and more importantly, for getting both valves ready for shipping ahead of an already tight schedule.
Getting two high spec anti surge valves designed, assembled , and fully tested in less than 16 weeks is definitely an achievement” – Client representative
Mars Valve UK, a Severn company, have recently secured a 10-year agreement with Mars Taiwan to become the sole UK distributor.
Despite the agreement taking longer than initially thought to achieve, the work from Rhys Jones, Chief Commercial Officer Severn Group and Sarah Jamison, Senior Legal Counsel Severn Group, has helped greatly to get this agreement over the line and put in place a much more robustly secure agreement that will help Mars Valve UK with its continued business growth.
‘This new agreement also displays the high level of trust built up over the last 12 months between Mars Valve UK and Mars Taiwan, after what was a difficult time for the business. The level of hard work put in day in, day out from the Mars Valve UK team is second to none and the results for such a small team are outstanding. The whole team is looking forward to continuing this growth over the next 12 months and beyond‘ – Wayne Lyons, Business Manager, Mars Valve UK
If you want to find out more about Mars Valve UK, and its UK distribution with the securing of the 10-year agreement with Mars Taiwan then get in touch below.
Mars Valve UK Ltd is the UK master distributor for Mars Valve Taiwan.
Established in 1997, Mars Valve Taiwan, design and manufacture a large range of stainless steel ball valves for a range of industrial applications.
Mars Valve UK Ltd was formed in 2000 and has grown from strength to strength, we have a excellent technical knowledge of over 28 years in the UK valve industries, we have gained a global reputation for the quality of its valves and the aftersales service provided.
Mars Valve’s channel to market is through a series on regional master distributors – who represent the product, and ensure local stock and technical support provides the service orientation.
Severn Celebrates 21 years in Aberdeen.
Advanced valve engineering capabilities underpin success in the gruelling offshore oil and gas environment of the North Sea.
Enhancing the performance of existing offshore platforms has been a priority for North Sea oil and gas operators over the past two decades. With production steadily declining, finding ways to improve efficiency has been critical.
During this time, Severn has played an important role supporting leading operators with valve management and maintenance services as well as highly-engineered valve products. Longstanding client relationships are a defining feature of Severn’s business.
In 2010, Severn opened a dedicated Aberdeen facility to work in tandem with its established plant operations based then in Huddersfield and now in Brighouse. At the time, the Aberdeen team focused on the supply of traded isolation valves for North Sea operators. Today, the team works in close alignment with Brighouse under the direction of Managing Director David Brennan, as Severn’s hub for North Sea valve supply, servicing, testing and management and now Severn celebrates 21 years in Aberdeen, we are looking forward to the next years of growth and success.
Severn manufactures and supports high quality valves for the energy industries. Its control, choke and small bore subsea valves are pre-eminent in the global market, underpinning the reliability and high performance of business-critical client infrastructure.
Severn’s global reach, technical prowess, and collaborative approach – all founded upon a heritage of British engineering excellence – help to assure production continuity for clients and reduce the prospect of costly downtime.
Its understanding of the life-cycle of assets positions Severn to offer end-to-end engineering solutions, enabling clients to meet their core imperatives: safe operations and minimum downtime.
United Kingdom, 23rd June 2021: Severn Glocon UK Valves Limited and ValvTechnologies have reached an agreement to form a strategic partnership that will see collaboration between two of the world’s leading engineering and manufacturing companies specializing in innovative, high-end, severe-service valves.
Subject to regulatory approval in the U.S., Severn and ValvTechnologies strategic partnership will combine the brands’ distinctive and complementary capabilities to extend the global reach, product offerings and customer service of both companies. Backed by Bluewater, the international energy private equity firm, the collaboration will see many customer and sales synergies that will offer significant added value to the marketplace.
Headquartered in the UK and with premises worldwide, notably manufacturing facilities in India, Severn specializes in control, choke and small-bore subsea valves for the energy industry. Headquartered in Houston, Texas, ValvTechnologies also has premises worldwide, and is the global leader in the design and manufacture of metal-seated, zero-leakage, severe-service valve solutions for the harshest applications.
Kevin Hunt, President at ValvTechnologies, comments: “Both Severn and ValvTechnologies have a long history of mutual respect. Now, working more closely together, we can provide a broader range of engineered solutions to the severe-service marketplace. That’s great news for our customers.”
Steve Waugh, Chairman of Severn, adds: “Each company has been founded on technical prowess and commitment to innovation. Through this new combined force for the global valve market, we believe we will provide an enviable range of solutions and services in our industries.”
About Severn
Founded in 1961 and headquartered in Gloucester, United Kingdom, Severn Glocon UK Valves Limited is a leading manufacturer of control valves and related products worldwide. The company offers a wide range of severe service control, choke and general service valves, associated actuators and peripheral equipment, bespoke built special application control & choke valves, providing valve management as well as general engineering support services to oil and gas, LNG, power and other process plant users.
About ValvTechnologies
Founded in 1987 and headquartered in Houston, Texas, ValvTechnologies is the leading manufacturer of zero-leakage, high-performance isolation valve solutions providing an unsurpassed level of severe service isolation services and reliability to customers in the fossil power, nuclear generation, upstream oil and gas, downstream and chemical processing, mining and minerals, pulp and paper and other specialized industries.
About Bluewater Bluewater is a specialist international private equity firm focused on the middle-market energy sector. Its experienced investment and operating professionals drive value creation as they manage $2.5billion of investment across a portfolio of 22 companies. Today it has a prime focus on projects or technologies that contribute to the energy transition agenda, and works to a diversified investment strategy based on the principles of sustainability and close working partnerships with best-in-class management teams. It has a strong focus on ESG, and is a signatory to the UN Principles for Responsible Investment.
Media contacts
Severn makes ice-road deadline.
An ice-road waits for no one, so Brighouse engineers had their work cut out ensuring six butterfly valves were ready to reach a north Russian LNG plant before the spring melt.
The order comprised four 20” ASME 300 and two 16” ASME 900 double flanged short pattern triple offset butterfly valves.
To ensure Severn makes the ice-road deadline, the Brighouse team designed, manufactured, assembled and tested the valves in-house, comfortably shipping them by the mid-March deadline.
Manufactured in CF8M with electric actuators, these control valves surpassed the customer’s Class IV leakage requirement, achieving the more challenging ‘Class VI or better’ standard.
Severn manufactures and supports high quality valves for the energy industries. Its control, choke and small bore subsea valves are pre-eminent in the global market, underpinning the reliability and high performance of business-critical client infrastructure.
Severn’s global reach, technical prowess, and collaborative approach – all founded upon a heritage of British engineering excellence – help to assure production continuity for clients and reduce the prospect of costly downtime.
Its understanding of the life-cycle of assets positions Severn to offer end-to-end engineering solutions, enabling clients to meet their core imperatives: safe operations and minimum downtime.
Severn celebrating 20 years with Shell.
Back in 2000 Severn Unival secured a valve management contract for Shell’s North Sea platforms. Each time the contract has come up for renewal we have retained the business. The contract was recently renewed again, marking 20 years of working together. The strength and duration of this customer relationship are testament to the high level of service and technical expertise we bring and is a major factor in Severn celebrating 20 years with Shell.
Severn manufactures and supports high quality valves for the energy industries. Its control, choke and small bore subsea valves are pre-eminent in the global market, underpinning the reliability and high performance of business-critical client infrastructure.
Severn’s global reach, technical prowess, and collaborative approach – all founded upon a heritage of British engineering excellence – help to assure production continuity for clients and reduce the prospect of costly downtime.
Its understanding of the life-cycle of assets positions Severn to offer end-to-end engineering solutions, enabling clients to meet their core imperatives: safe operations and minimum downtime.
Recognition from BP.
Our Applications Engineering Group based in Brighouse received recognition from BP with a fantastic testimonial from the UK Engineering Team Leader of BP’s West Nile Delta Project this week:
“…the team in Brighouse are long overdue a thank you from us in BP West Nile Delta Operations for the support you’ve given us across various issues and various valves. We’ve bombarded you with questions and requests for data and I’m sure we’ve been a pain on more than a few occasions! However, you and the team have always responded professionally and given us very useful guidance, including going into some deep technical detail with us which has been very valuable in making our operation safer.”
Special recognition has to go to Jonny Walker and Andrew Dennis who have completed most of the work in relation to this contract.
Severn manufactures and supports high quality valves for the energy industries. Its control, choke and small bore subsea valves are pre-eminent in the global market, underpinning the reliability and high performance of business-critical client infrastructure.
Severn’s global reach, technical prowess, and collaborative approach – all founded upon a heritage of British engineering excellence – help to assure production continuity for clients and reduce the prospect of costly downtime.
Its understanding of the life-cycle of assets positions Severn to offer end-to-end engineering solutions, enabling clients to meet their core imperatives: safe operations and minimum downtime.
Remote inspection technology gains momentum.
Adoption of Severn Oculi, our connected system for the remote inspection of valves, is going from strength to strength. As well as assessing valve condition in the field, the digital system can be used to facilitate remote witness testing.
Severn Glocon Abu Dhabi recently conducted a full pressure, seat leakage and functional test on a 2- 9/16 API 10,000 globe control valve for ADNOC, with the process witnessed virtually by the client team. Various work scopes have been witness-tested in this way in recent weeks to demonstrate the technology to our clients.
The SVS team has also been holding internal video conferences to introduce the technology and its benefits to the wider Group. If you would like to participate in a future demonstration, please contact support@svsi.ae.
With the global pandemic response still restricting movements and international travel, remote inspection technology gains momentum as Severn Oculi is proving to be a valuable tool. It’s set to deliver a good return on investment, improving cost efficiency for Severn and our customers alike.
Severn manufactures and supports high quality valves for the energy industries. Its control, choke and small bore subsea valves are pre-eminent in the global market, underpinning the reliability and high performance of business-critical client infrastructure.
Severn’s global reach, technical prowess, and collaborative approach – all founded upon a heritage of British engineering excellence – help to assure production continuity for clients and reduce the prospect of costly downtime.
Its understanding of the life-cycle of assets positions Severn to offer end-to-end engineering solutions, enabling clients to meet their core imperatives: safe operations and minimum downtime.
BOC praises 24-hour critical valve repair turnaround.
In the middle of February, BOC called us to investigate a recycle valve that was not stroking properly at its Worsley plant. This was a repeat problem which we’d previously resolved by adjusting the positioner. On this occasion when Field Service Technician, Jake Wood inspected the valve it was clear that the positioner needed to be replaced. Contracts Manager, Dave Morrison promptly contacted Project Engineer, Tracy Chapman in Gloucester who quickly advised us on several replacement options. One of these was already in stock in the Brighouse stores. So, Jake was despatched to BOC Worsley again the following day where he successfully installed the replacement part. This is a great example of multiple facilities collaborating to deliver a high level of customer service.
BOC praises 24-hour critical valve repair, as both the maintenance supervisor and the branch manager of BOC stated:
“I would just like to thank you for your quick response in getting our N2O filling system back up and running. This is a critical gas which we supply to the NHS and with your help and quick response we have managed to keep the supply chain going.” Mark Derbyshire, Maintenance Supervisor
“[You’ve] been a big help this week. Given the criticality of N2O, it’s prevented us having any immediate shortages to the NHS.” Dan Smith, Branch Manager
In the long-term the entire valve needs to be replaced, and Gloucester’s Tim Webb is on the case.
Severn manufactures and supports high quality valves for the energy industries. Its control, choke and small bore subsea valves are pre-eminent in the global market, underpinning the reliability and high performance of business-critical client infrastructure.
Severn’s global reach, technical prowess, and collaborative approach – all founded upon a heritage of British engineering excellence – help to assure production continuity for clients and reduce the prospect of costly downtime.
Its understanding of the life-cycle of assets positions Severn to offer end-to-end engineering solutions, enabling clients to meet their core imperatives: safe operations and minimum downtime.